Machining & Heavy Metal Fabrication Services | MCMILLANCO

© 2018 MCMILLANCO, LLC

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CAPABILITIES

 

 

Aluminum Sand Casting Foundry

 
  • Seven green sand production lines capable of 2400 molds per shift
  • Automatic cope and drag; 20” x 30”
  • Hunter 20” x 24”
  • Squeezer Molding – any size
  • Airset sand lines produce unlimited dimensions with close tolerances
  • Aluminum Castings from ¼ lb. to 1000 lbs.
  • 4 Furnaces with a melting capacity of 7500 lbs. per hour
  • Primary and Secondary Alloys
  • In-house Machining

 

Finishing 

  • Manual and automated deburring
  • 6-axis Robotic deburring cell
  • Pneumatic shakeouts
  • Two (2) wheelabrators for surface finishing
  • 16′ x 16′ x 30′ Paint Booth
  • AUTOMATED PAINT LINE
  • AUTOMATED POWDERCOATING LINE
  • ANODIZING
  • ZINK
  • GALVANIZING

GLOBAL MANUFACTURING

  • Bearings
  • Coatings
  • Cold Forging
  • Hot Forging
  • Cold heading
  • Die casting
  • Extrusion/Co-extrusion
  • Powder Metals
  • Sand casting
  • Screw machining
  • Springs
  • Stamping
  • Tubing
  • Investment Casting
  • Plastics/Rubber Molding
  • Electrical 

SPRINGS AND STAMPINGS

  • Extension, Torsion, Compression and Magazine Springs
  • Fourslide stampings 
  • CNC custom wireforms
  • Contract assembly services
  • Stampings, Brackets and Clips 
  • Air filter clips and accessories

FABRICATION and WELDING​

  • Shearing
    • Pacific 3/4″ x 10′

    • Cincinnati 1/4″ x 10′ w/ stacker

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  • Forming Capacity
    • 600-ton Pacific Hydraulic Press Brake 16′

    • 400-ton Cincinnati Press Brake 16′

    • 300-ton Accupress 12′ (CNC)

    • 300-ton Dake Straightening Press 8′ x 20′

    • 150-ton Wysong Press Brake 12′

    • 150-ton Cincinnati Press Brake 12′

    • 90-ton Verson Press Brake 10′

    • 350-Ton CINCINNATI MaxForm, 14’ Bed with Auto-Crown, 5-axis back gauging, the extra stroke

    • 230-Ton, CINCINNATI12’ Bed, extra stroke, 24” CNC back gauge

    • 90-Ton, CINCINNATI8’ Bed, 24” CNC back gauge

  • Rolling Capacity
    • 1 1/2″ x 120″ Bertsch plate rolls

    • Bertsch 5/8″ X 10′ plate rolls

    • 5/8” X 96” Roundo plate rolls

    • 3″ x 3″ x 3/8″ horizontal angle rolls

    • 1/4″ x 48″ Wysong sheet rolls

    • 4″ x 4″ x 1/2″ angle rolls, Roundo

    • 3 Sets Tank Fabrication Rolls

    • 3” ID x 48” Roll Form (14 GA and lighter steel)

    • 3/8” steel max. x 48”, LEMAS Roller

 

  • Punching & Notching Capacity
    • 100 Ton Capacity, 5″ Dia. hole in 3/16″ Mild Steel

    • W.A. Whitney Duplicator Punch

    • Boschert Notcher 9″

    • Di-Acro Notcher 6″

    • Trumpf & Co. Nibbler

    • Wysong Angle Notcher

    • Plate Beveling

  • Welding & Fabrication
    • Aluminum, stainless, carbon and exotic metals

    • Welding machines from 50A-600A

    • Mig welders from 300A-500A

    • Tig welders from 400A

    • Plasma–Arc cutting to 1″ stainless

    • ESAB UltraGraph

    • Hyper Therm 3/8″ Plasma Cutter

    • Thermal Dynamics Plasma Cutter

    • 40,000 lb Welding Positioners (3)

    • 10,000 lb Welding Positioners (8)

    • MIG (GMAW) welding capability for stainless steel and mild steel

    • TIG (GTAW) welding capability for aluminum, stainless steel, mild steel and exotics

    • Spot (RSW) welding capability for stainless steel and mild steel

    • Stud (SW) welding capability for aluminum, stainless steel, and mild steel

    • Brazing (TB) and soldering capability for stainless steel, mild steel, copper and brass

    • PEMserter Series 4 press, Flex-Arm tapping (2), riveting, rivnuts

    • GEKA two station Iron Worker

    • HEM Auto-Saw – miter cut & straight cut structural in small lot to production volumes

    • OTC Robotic Welding Cell, large arm, head-stock/tail-stock, rotary tilting table

    • CNC Machining

    • Haas VF4 Vertical Machining Center- 7,500 rpm spindle, axis travels 50” x 20” x 25”,

    • rigid tapping, 20 pocket tool changer. Plus full-service manual machining cell

    • Surface Prep

    • Vibratory deburring machines (2 machines), Glass beading finishing machine

 

  • CNC Laser Cutting
    • 6,000-watt CINCINNATI CL-460, 2M x 4M” dual pallet system

    • 5,000-watt CINCINNATI CL-850, 2M x 4M dual pallet system

    • 3,300-watt CINCINNATI CL-707, 2M x 4M dual pallet system

    • 2,500-watt CINCINNATI CL-707, 72” x 144” dual pallet system

    • Max. sheet/plate size: 2 meters (78.74”) x 4 meters (157.48”) (6.5 ft x 13 ft)

    • Max. laser cutting thickness: 1.000” Carbon, .625” Stainless, .500” Aluminum

MACHINING
 
  • Automated Machining Centers
    • Okuma M560 HIGH COLUMN with ROTARY TABLE                                 40" X 20"

    • Robot Fanuc R-1000iA/100

 

  • Vertical Machining Centers / Milling
    • Haas Tool Room Mill                                                                                     30″ X 12″ X 16″

    • Haas VF3YT–Super VF                                                                                   40″ X 26″ X 25″

    • Haas VF3YT                                                                                                     40″ X 26″ X 25″

    • Haas VF6 / 50 Vertical Mill                                                                            64″ X 32″ X 30″

    • Haas VF9 / 50 Vertical Mill                                                                            40’’ x 80’’ x 40’’

    • Haas VF9 Vertical Mill                                                                                    40″ X 80″ X 40″

    • Okuma M560 40"x20"x18", 25HP

    • OKUMA MCV4020,  4TH AXIS ROTARY TABLE                                           40" X 20" X 17", 15HP

    • OKUMA MCV4020                                                                                         40" X 20" X 17", 15HP

    • OKUMA MX45VAE, TWO PALLET CHANGING MACHINE                          30" X 16" X 17", 15HP

    • OKUMA ESV4020                                                                                           40" X 20" X 20", 15HP

    • OKUMA ESV3016                                                                                           30" X 16" X 20", 15HP

 

  • Horizontal Machining Centers / Milling
    • Daewoo-ACE H80 800 Pallet Changer                                                        50″ X 40″ X 40″

    • OKK HMC 1000 Pallet Changer                                                                   63″ X 50″ X 40″

    • OKK HMC1000S Pallet Changer                                                                  55″ X 43″ X 40″

    • OKK HMC1250 Pallet Changer                                                                    68″ X 68″ X 68″

    • OKUMA MB5000H, 30 HP  TEN PALLET POOL                                          29'' X 29'' X 29''

 

  • Boring Mills
    • SNK Nissin BP130 3.5 4 axis                                                                        138″ X 98″ X 63″ X 27″

    • SNK Nissin BP 130 3.0 4 axis                                                                       120″ X 79″ X 63″ X 27″

    • Feeler FBM 110R 4 axis                                                                                98″ X 71″ X 67″ X 96″

    • Feeler FBM 110R 4 axis                                                                                98″ X 71″ X 67″ X 96″

    • DeVlieg 96 CNC Jig Mill                                                                                 96″ X 48″ X 36″

    • Giddings & Lewis CNC Bore Mill                                                                 89″ X 60″ X 48″

    • Cincinnati Gilbert CNC HBM 4-axis                                                            144″ X 84″ X 60″

    • 2 – Cincinnati Gilbert CNC HBM                                                                 120″ x 120″

    • Giddings & Lewis CNC Floor Mill                                                                10′ x 30′ X 48″

 

  • AUTOMATED LATHE CELL
    • Okuma LB3000 EXII BB MYW 10" - 40HP CHUCK and 7.5HP 6" CHUCK 3.25 ThRU SPINDLE 13.39" x 40" LONG

 

  • Bar feed Lathes
    • Okuma Genos L300M 10" 15HP CHUCK 10" DIA x 20" LONG

 

  • CNC Lathes
    • HAAS SL–40 Lathe

 

  • HORIZONTAL TURNING
    • Okuma LB4000 EXII BBM - 15" 40HP CHUCK 3.93" THRU SPINDLE, LIVE TOOLING 18.9" DIA x 29" LONG 

    • Okuma LU 4000 EX-2SC12" 30HP CHUCK (2) TURRETS 18" DIA x 48" LONG

    • Okuma LB3000 EXII BB MYW 10" - 40HP CHUCK and 7.5HP 6" CHUCK 3.12" THRU SPINDLE 13.39" x 40" LONG

    • Okuma L470M 12" BBM - 30HP, 3.56" THRU SPINDLE, LIVE TOOLING 16" DIA x 26.5" LONG

    • OKUMA LU25  15" -30HP CHUCK  (2) TURRETS, 16.54" DIA X 26.57" LONG

    • OKUMA  L370 BBM 10"-15HP CHUCK 

    • OKUMA  L370 BBM 10"-15HP CHUCK 

    • Okuma E-Series ES-L8 8" - 15HP, 10"DIA x 19" LONG

    • BRIDGEPORT EZPATH CNC FLATBED LATHE, 16" DIA X 40" LONG

    • MORANDO ENGINE LATHE, 24" DIA X 80" LONG

 

  • Miscellaneous
    • AUTOMATIC CUT OFF SAWS TO 14" DIA, 13" X 15" RECTANGLE

    • MARVEL TILTING HEAD SAW,  SERIES 8, 18" X 18" RECTANGLE

    • RADIAL ARM DRILL 9" COLUMN X 48" ARM

 

  • Tool Room Equipment
    • Milltronics VKM3 30″ X 15″ X 5.25″

    • 2 – Seiki VS Knee Mills

    • Proto Trak M2

    • Clausing Model 5914 Lathe

    • Clausing Colchester 15″ Lathe

    • 2 – Parker Majestic surface grinders 6″ x 18″

    • GMP 12 x 38″ water grinder

 

  • Inspection Equipment
    • ASME “U” and “R” stamp certified

    • LK-G80 microvector CMM
      96″ x 60″ x 40″

    • Sheffield Cordax 1808 CMM

    • 8ft. Faro arm (x2)

    • 12ft. Faro arm (x 3)

    • (3) Optical comparators

    • 24″ Micro-Hite

    • All handheld equipment needed to assure quality production.

 

  • Related Equipment
    • Overhead Cranes (20–40k lbs) (6)​

    • Hyd–Mech Horizontal Band Saw (3)

    • DoAll Horizontal Band Saw (3)

    • Kysor–Johnson 20″ Vertical Band Saw (2)